How should Belleville facilities separate dated loads in pallet flow rack?

Assign lanes by SKU and any required lot or expiration separation. Assign separate flow lanes to the required lots and document load-to-pick direction. FIFO within a lane does not replace an inventory policy, so the design shows which batches may share a lane and where separate faces are needed.

What testing should a Belleville pallet flow installation include?

Use representative light and heavy pallets, including the actual bottom-board arrangement. Check pitch, speed control, separators, and loading and retrieval behavior before release. The test and ratings should match the supplied configuration, not an assumed standard pallet.

How deep should a pallet flow lane be?

Five to twenty pallets is typical. Depth should match how much of one SKU moves through in a cycle - a lane that never fills is wasting a pick face. We size depth from your actual movement data, not a rule of thumb.

What keeps pallets from moving too fast down the lane?

Lane pitch is calculated for the load, and brake rollers or separators control travel from there. Pallets index forward at a walking pace, protecting both product and frames.

Does pallet condition matter?

A great deal. Broken bottom boards and heavy overhang cause most hang-ups in flow lanes. If your pallet pool is rough, full-width rollers are the safer specification, and we'll tell you that up front rather than after installation.

Belleville, Illinois

Pallet Flow Rack in Belleville, IL

Name: St. Louis Pallet Racks
Address: 1118 Hampton Ave Ste 219, St. Louis, MO, 63139, US
Telephone: (314) 338-4815
Price range: $$

Healthcare replenishment near Route 159 needs traceable expiration lots, not merely a rule to pull older stock first. New receipts sit ahead of earlier batches in floor storage, complicating rotation during a busy delivery cycle.

Pallet flow rack moves loads from a receiving face to a separate picking face on controlled gravity lanes. It supports first-in, first-out movement within the assigned lane, but does not eliminate the need for lot separation or suitable pallets. Our consultation checks weight range, bottom-board condition, throughput, and lane occupancy before choosing rollers and brakes. Assign separate flow lanes to the required lots and document load-to-pick direction. Start with your building drawing and current load information so the proposal addresses the immediate bottleneck rather than selling capacity you cannot use.

(314) 338-4815

Why Belleville Warehouses Work With Us

Planning around Route 15, Route 159, and the Scott AFB supplier area starts with how the local operation handles material, not with a standard rack diagram. Healthcare, government and defense suppliers, building products, and food-service businesses need storage that keeps inventory identifiable. Some orders are pulled by lot or specific item while other stock repeats in volume. A denser layout should preserve those distinctions and provide clear capacity information rather than treating the entire inventory as bulk reserve.

For this project, the central decision is straightforward: assign separate flow lanes to the required lots and document load-to-pick direction. Flow through racking needs working room at both ends, and that room belongs on the drawing just as much as stored positions do. We compare deeper lanes with a larger number of shorter lanes so rotation, SKU variety, and daily dispatch can be evaluated together. Loaded travel testing and clear lane assignments are part of the handover discussion.

As a division of Warehouse Equipment & Supplies Co., St. Louis Pallet Racks gives you a single point of contact for the free warehouse consultation, layout revisions, component questions, and installation planning. We explain what is included, identify unresolved measurements, and keep changes visible in an itemized quote. If your operating priorities change, the drawing is reviewed before material is released rather than leaving your team to work around a surprise.

Free warehouse consultation
CAD layout with storage counts
One contact for layout, delivery, and installation

Pallet flow rack lanes with gravity rollers installed

Flow racking system loaded with pallets at the pick face

Local Project Context

Belleville industrial corridor, Route 15 corridor, Scott AFB area. Planning around the Route 15 and Route 159 corridor.

Operations We Support

Government and defense suppliers · Healthcare distribution · Building products · Beverage and food service

How Pallet Flow Rack Works

Load one side, pick the other, and let gravity enforce first in, first out.

Load end

Pallets enter at the high end of the lane. Each new pallet stages behind the one before it, so put-away is a single move made from the load-side aisle.

Gravity conveyor

Full-width rollers or skate-wheel tracks, set on a pitch calculated for the pallet weight, carry loads forward under control rather than free rolling.

Braking and separation

Brake rollers and pallet separators regulate travel and stop pallets from bunching, protecting both the product and the structure underneath it.

Pick end

Pickers work a face of first-in pallets. Pull one and the next indexes forward automatically, so the pick aisle stays organized without anyone re-facing stock.

What Your Pallet Flow Rack Project Includes

We review how inbound batches reach the load face and how outgoing orders leave the pick end, keeping staging and turning space visible on the plan. A deep lane that stores the required count can still be unsuitable if lot separation needs more faces. The comparison makes those operating differences explicit and records the test loads needed before commissioning the supplied lanes.

Flow racking is engineered per lane, not pulled off a shelf. Pallet weight, deck condition, bottom-board orientation, and desired lane depth all drive the roller or wheel selection and the pitch calculation, so the first step is pinning down exactly what's moving through the lane.

From there we set lane count and depth against your throughput. Fewer, deeper lanes maximize storage; more, shallower lanes give the pick face more SKU variety. Both versions get modeled with position counts so the tradeoff is visible before you buy, not found after.

The itemized quote covers frames, beams, rail and roller assemblies, brakes, entry and exit guides, and guarding. At installation the crew sets pitch, tests loaded travel in every lane, and tunes brakes before the system goes live.

Afterward you have documented capacities, a lane map your team can hand to new hires, and a local contact for brake rollers and wheels as the system racks up cycles.

What We Need to Plan It

Do you need strict pallet-level FIFO, or is lane-level rotation enough?
How many pallets per SKU move through in a typical week?
What's the pallet weight range, and what condition are pallets usually in?
How deep can lanes run in your footprint?
Is the storage area ambient, cooler, or freezer?

Where This Service Fits

Date-coded food, beverage, and pharmaceutical inventory
High-volume SKUs with steady, predictable turns
Cold storage where every cubic foot carries a cost
Staging finished goods coming off a production line
Operations that need FIFO documented, not just assumed

Recent Installations

A look at pallet rack installations our crews have completed for warehouses across the St. Louis metro area.

View More Projects

Get a Pallet Flow Rack Quote

Tell us about your Belleville operation and we will follow up with layout planning and pricing. Prefer to talk? Call (314) 338-4815.

St. Louis Pallet Racks

1118 Hampton Ave
Ste 219
St. Louis, MO 63139

Monday - Friday: 8:00 AM - 6:00 PM
Saturday: 8:00 AM - 6:00 PM
Sunday: Closed

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