--- title: "Carton Flow Rack in Chesterfield | STL Pallet Racks" url: https://stlouispalletracks.com/service-area/chesterfield/carton-flow-rack description: "Carton Flow Rack in Chesterfield, MO. Free layout consultation, clear scope and installation planning. Call (314) 338-4815." lang: en --- Image: Carton Flow Rack warehouse system (https://stlouispalletracks.com/assets/carton-flow-hero-y0vnsglk.jpg) Chesterfield, Missouri # Carton Flow Rack in Chesterfield, MO Medical-device and specialty retail orders in the Valley include many carton picks but relatively few whole-pallet shipments. Static shelves leave pickers reaching behind cases and restock activity interrupting the same working positions. Carton flow rack presents cases at a fixed picking position on inclined wheel beds or roller tracks. Replenishment takes place behind the pick face, and lane widths follow the carton list rather than an arbitrary equal split. We review carton stiffness, weight, demand, and refill intervals to establish useful face count and lane depth. Create dedicated case faces with controlled replenishment and documented shelf capacities. Start with your building drawing and current load information so the proposal addresses the immediate bottleneck rather than selling capacity you cannot use. (314) 338-4815: 3143384815 ## Why Chesterfield Warehouses Work With Us Planning around Chesterfield Valley, the Spirit of St. Louis Airport area, and Olive Boulevard starts with how the local operation handles material, not with a standard rack diagram. Chesterfield Valley includes tall leased buildings and specialty distribution operations where access and traceability matter alongside density. Medical devices, aviation supplies, and food inventory cannot all be treated as interchangeable pallets. Storage planning needs to protect the working aisles and identifiable locations that support those different order patterns. For this project, the central decision is straightforward: create dedicated case faces with controlled replenishment and documented shelf capacities. Carton flow shelving needs a good replenishment plan as well as an accessible pick face. We place frequently handled cases within practical reach and check reserve pallet loads separately when storage is proposed above the flow levels. Sample-carton testing helps establish track style, incline, dividers, and front stops before the new lanes are put into service. As a division of Warehouse Equipment & Supplies Co., St. Louis Pallet Racks gives you a single point of contact for the free warehouse consultation, layout revisions, component questions, and installation planning. We explain what is included, identify unresolved measurements, and keep changes visible in an itemized quote. If your operating priorities change, the drawing is reviewed before material is released rather than leaving your team to work around a surprise. - Free warehouse consultation - CAD layout with storage counts - One contact for layout, delivery, and installation Image: Carton flow rack with gravity wheel beds and case lanes (https://stlouispalletracks.com/assets/carton-flow-rack-DfuFYV4P.jpg) Image: Carton flow shelving in use on a warehouse pick line (https://stlouispalletracks.com/assets/carton-flow-hero-y0vnsglk.jpg) ### Local Project Context Chesterfield Valley, Spirit of St. Louis Airport area, Olive Boulevard corridor. Planning around the Chesterfield Valley along I-64. ### Operations We Support Medical devices · Specialty retail distribution · Aviation suppliers · Food distribution ## How Carton Flow Rack Works Cases advance to the picker instead of the picker hunting for cases. 1 ### Inclined wheel beds A full-width wheel bed or roller track sits on a slight incline inside a standard bay, so cases move forward under their own weight without power. 2 ### Pick from a fixed position The picker always reaches for the same forward spot in the lane. Travel time drops, and so does the time spent searching for the next case. 3 ### Restock from behind Replenishment loads the high end of the lane from a separate aisle, so restocking never blocks or slows the pick line, and rotation stays first in, first out automatically. 4 ### One lane per SKU Lane dividers set the width for each case size, giving every SKU its own face - a width that can be resized as your product mix shifts. ## What Your Carton Flow Rack Project Includes The drawing includes the restocking route and the space needed to remove empty cartons without interrupting the next order. We compare lane capacity against the time between replenishments, because an undersized fast-moving face can create more refill work than it saves in picking. Any reserve pallets above the case levels are checked as a separate load condition, with their ratings and access recorded in the final configuration. The project starts with the case list: dimensions, weight, whether the carton bottom is stiff or soft, and picks per SKU per day. Those numbers decide wheel bed style, lane width, and how much face each SKU is worth giving up. From there we lay out the bay - how many flow levels, at what incline, and what sits above them. In most designs, the fastest movers get the golden zone at waist height, slower SKUs move to the upper or lower levels, and reserve pallets stack overhead in the same footprint. The quote itemizes frames, beams, wheel bed or track, lane dividers, front stops, and shelf-level accessories, with the layout showing lane assignments by SKU. Installation sets the incline, tests case travel with your actual cartons, and adjusts before the line goes live. The payoff is a pick line where cases present themselves, restocking stays out of the way, and lane widths can be reset whenever SKUs come and go. ### What We Need to Plan It - What are your case dimensions and weights? - How many SKUs need a dedicated pick face? - How many picks per SKU on a busy day? - Is there a separate aisle available for restocking? - Are reserve pallets going above the pick levels? ### Where This Service Fits - Case and each picking operations - Order fulfillment lines carrying many active SKUs - Grocery, beverage, and consumer goods distribution - Kitting and light assembly feed lines - Bays that need reserve pallets stacked above the pick face ## Recent Installations A look at pallet rack installations our crews have completed for warehouses across the St. Louis metro area. Image: Pallet rack installation (https://stlouispalletracks.com/assets/carton-flow-racking-H2DtmvUt.jpg) Image: Pallet rack installation (https://stlouispalletracks.com/assets/igt-6-CNybl-Fu.jpg) Image: Pallet rack installation (https://stlouispalletracks.com/assets/img-1220-BlIzPann.jpg) Image: Pallet rack installation (https://stlouispalletracks.com/assets/img-5455-C0yq4_0X.jpg) Image: Pallet rack installation (https://stlouispalletracks.com/assets/medco-cleveland-5-D7DpKxtQ.jpg) Image: Pallet rack installation (https://stlouispalletracks.com/assets/photo-aug-03-6-17-41-pm-DQQrdZni.jpg) Image: Pallet rack installation (https://stlouispalletracks.com/assets/photo-jul-22-6-45-56-pm-wmg2kx1X.jpg) Image: Pallet rack installation (https://stlouispalletracks.com/assets/photo-may-15-2026-7-28-50-pm-1-DLYETIzB.jpg) Image: Pallet rack installation (https://stlouispalletracks.com/assets/udf-pushback-rack-DYf4sXhO.jpg) Image: Pallet rack installation (https://stlouispalletracks.com/assets/drive-in-C9FTZ0QV.jpg) View More Projects: https://stlouispalletracks.com/projects ## Get a Carton Flow Rack Quote Tell us about your Chesterfield operation and we will follow up with layout planning and pricing. Prefer to talk? Call (314) 338-4815. ### St. Louis Pallet Racks 1118 Hampton Ave Ste 219 St. Louis, MO 63139 Monday - Friday: 8:00 AM - 6:00 PM Saturday: 8:00 AM - 6:00 PM Sunday: Closed ## Carton Flow Rack Questions We Hear Most ### How do you assign carton flow lanes for specialty distribution in Chesterfield? ### Can carton flow keep replenishment separate near Chesterfield Valley? ### What cartons should a Chesterfield operation test before using flow shelving? ### What is carton flow rack actually used for? ### How is it different from static shelving? ### Do soft or lightweight cartons flow consistently? ## Other Storage Services in Chesterfield ### Pallet Rack Also called selective pallet rack Every pallet reachable, every time. The baseline we size everything else against. View details https://stlouispalletracks.com/service-area/chesterfield ### Pushback Rack Also called push back pallet rack system Two to six pallets deep from one aisle, without giving up much reach. View details https://stlouispalletracks.com/service-area/chesterfield/pushback-rack ### Pallet Flow Rack Also called flow through racking Load one side, pick the other, and let gravity enforce first in, first out. View details https://stlouispalletracks.com/service-area/chesterfield/pallet-flow-rack ### Drive-In Rack Also called drive through pallet racking Deep storage lanes for bulk inventory, with forklift access inside the rack structure. View details https://stlouispalletracks.com/service-area/chesterfield/drive-in-rack ### Cantilever Rack Also called cantilever warehouse racking Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold. View details https://stlouispalletracks.com/service-area/chesterfield/cantilever-rack ### Warehouse Relocation Teardown, labeling, transport coordination, and rack reinstallation planned around your move. View details https://stlouispalletracks.com/service-area/chesterfield/warehouse-relocation ## Carton Flow Rack Service Areas Chesterfield sits minutes from Maryland Heights and Earth City, so we often handle rack for operators running more than one building along I-64 and I-70. Carton Flow Rack in St. Louis: https://stlouispalletracks.com/service-area/st-louis/carton-flow-rack Carton Flow Rack in St. Charles: https://stlouispalletracks.com/service-area/st-charles/carton-flow-rack Carton Flow Rack in O'Fallon: https://stlouispalletracks.com/service-area/ofallon/carton-flow-rack Carton Flow Rack in Florissant: https://stlouispalletracks.com/service-area/florissant/carton-flow-rack Carton Flow Rack in Maryland Heights: https://stlouispalletracks.com/service-area/maryland-heights/carton-flow-rack Carton Flow Rack in Hazelwood: https://stlouispalletracks.com/service-area/hazelwood/carton-flow-rack Carton Flow Rack in Bridgeton: https://stlouispalletracks.com/service-area/bridgeton/carton-flow-rack Carton Flow Rack in Earth City: https://stlouispalletracks.com/service-area/earth-city/carton-flow-rack Carton Flow Rack in Fenton: https://stlouispalletracks.com/service-area/fenton/carton-flow-rack Carton Flow Rack in Valley Park: https://stlouispalletracks.com/service-area/valley-park/carton-flow-rack Carton Flow Rack in Wentzville: https://stlouispalletracks.com/service-area/wentzville/carton-flow-rack Carton Flow Rack in Columbia: https://stlouispalletracks.com/service-area/columbia/carton-flow-rack Carton Flow Rack in Belleville: https://stlouispalletracks.com/service-area/belleville/carton-flow-rack Carton Flow Rack in Collinsville: https://stlouispalletracks.com/service-area/collinsville/carton-flow-rack ## Our St. Louis Business Location Located in St. Louis, we serve the entire metro area with industrial pallet racks and warehouse storage solutions. ### St. Louis Pallet Racks #### Address #### Phone (314) 338-4815 #### Business Hours ## Need Carton Flow Rack in Chesterfield? Call (314) 338-4815 or request a free warehouse consultation. (314) 338-4815 Call Now: 3143384815 ## Structured data ```json [ { "@context": "https://schema.org", "@type": "LocalBusiness", "@id": "https://stlouispalletracks.com/#business", "name": "St. Louis Pallet Racks", "alternateName": "St. Louis Pallet Racks - A Division of Warehouse Equipment & Supplies Co.", "description": "Carton Flow Rack in Chesterfield, MO. Free layout consultation, clear scope and installation planning. 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Create dedicated case faces with controlled replenishment and documented shelf capacities. Fast movers may need more than one lane; giving every item equal space often leaves busy faces empty while slow inventory occupies the easiest reach." } }, { "@type": "Question", "name": "Can carton flow keep replenishment separate near Chesterfield Valley?", "acceptedAnswer": { "@type": "Answer", "text": "Yes, when the back-side loading route remains accessible and separate from order picking. Medical-device and specialty retail orders in the Valley include many carton picks but relatively few whole-pallet shipments. Static shelves leave pickers reaching behind cases and restock activity interrupting the same working positions. We show that replenishment path on the layout and check reserve storage independently if pallets will sit above the carton levels." } }, { "@type": "Question", "name": "What cartons should a Chesterfield operation test before using flow shelving?", "acceptedAnswer": { "@type": "Answer", "text": "Test the actual cases, especially the lightest, least rigid, and widest cartons. Verify wheel contact, lane dividers, front stops, and travel at the chosen incline. Packaging changes may require another check even when the nominal carton dimensions remain the same." } }, { "@type": "Question", "name": "What is carton flow rack actually used for?", "acceptedAnswer": { "@type": "Answer", "text": "Case and piece picking. Cartons ride gravity wheel beds so the next unit advances to the pick face automatically, cutting walking time and keeping the line organized as SKU counts climb." } }, { "@type": "Question", "name": "How is it different from static shelving?", "acceptedAnswer": { "@type": "Answer", "text": "On static shelving, a picker reaches into the bay and someone has to physically face the product afterward. Carton flow feeds from behind and presents at the front, so rotation is automatic and the pick position never moves." } }, { "@type": "Question", "name": "Do soft or lightweight cartons flow consistently?", "acceptedAnswer": { "@type": "Answer", "text": "Full-width wheel beds handle mixed and flimsy cartons far better than spaced roller tracks. If your cases vary in stiffness, that's the specification we'll recommend, and we test travel with your actual cartons at installation." } } ] } ] ```